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When processing thin plate workpieces on CNC milling machines or machining centers, we often use vacuum clamping systems to fix non-magnetic flat thin plate workpieces. A problem is that the cutting fluid will enter the vacuum fixture system and then enter the vacuum pump along the vacuum pipe. In order to prevent the cutting fluid from entering the vacuum pump, we need to install a separation device that can separate the cutting fluid at the front end of the vacuum pump. This is the compact automatic liquid separator we recommend today, which is specially used to separate the cutting fluid and cutting debris in the vacuum pipeline.
The compact automatic liquid separator used in the vacuum clamping system is a gravity separation device, which mainly collects the cutting fluid separately through multiple isolated liquid storage tanks, collects a certain volume of cutting fluid, and blocks the vacuum system, and then separates the liquid. This will not only prevent the vacuum pressure from being affected, but also greatly improve the separation ability of the cutting fluid. Even if one of the liquid storage tanks fails, it will not affect the normal operation of other liquid storage tanks. The service life of the entire equipment is guaranteed. The service life is more than 6 years.
The compact automatic liquid separator for vacuum clamping system has the following main features:
- Small size, no space occupation, saving workshop area.
- It has the function of automatically separating cutting fluid, and there is almost no pressure fluctuation during the separation process.
- The vacuum system does not need to be paused during operation. It will not cause the vacuum system to be interrupted. It ensures the continuous clamping of the vacuum clamping system.
- The structure is simple, and all control systems and pipelines are encapsulated inside the automatic liquid separator.
- It will not cause the vacuum flow rate to drop, and the inlet and outlet thread size is 3/4 inch.
- The separated cutting fluid can be sent back to the sink through the pipeline to reduce the frequency of replenishing cutting fluid in the CNC machining center.
- The ability to separate liquid is strong, and the maximum separation speed of liquid reaches 5.2L/min.
- Simple maintenance, only need to connect positive pressure gas every two years to keep the interior clean for 5 minutes.
- The drainage cycle will be automatically adjusted according to the collected liquid speed.
- SUS304 stainless steel inner wall, no rust and corrosion will occur inside.
- It can be hung on the wall or stand next to the sink of the machining center.
Compared with the traditional manual liquid separation device, its advantages are very obvious. No manual timed drainage is required. Since the drainage process will not cause vacuum fluctuations or interruptions, the stable clamping force of the vacuum clamping system is ensured.
The height of 415mm and the width of 260mm ensure that the compact automatic liquid separator for the vacuum clamping system does not take up space in the workshop. Low power consumption (6W) design, energy saving and power saving.
The only requirement in use is to keep the compact automatic liquid separator for the vacuum clamping system in a vertical state without severe tilt. If you encounter the problem of continuous separation of cutting fluid in the vacuum clamping system, this device will be your best choice.
